Glossary

MES — Manufacturing Execution System

A Manufacturing Execution System (MES) is software that monitors, tracks, documents, and controls production processes in real time — from raw material release to finished goods completion. It bridges the gap between ERP business systems and shopfloor machines.

What Does an MES Do?

The MES sits at the intersection of two worlds: the business-level planning done in ERP systems (SAP, Oracle) and the physical production executed by machines on the shopfloor. ERP knows what to produce; the MES knows how, when, and whether it was produced correctly.

MESA International and ISA-95 define 11 core MES functions:

MES vs. SCADA vs. ERP

SystemPrimary FunctionData FocusTime Horizon
ERPBusiness planning, financials, inventory, procurementOrders, costs, BOMs, delivery datesDays–weeks
MESProduction execution, quality, traceability, OEEProduction orders, WIP, quality results, OEEMinutes–hours
SCADASupervisory control, machine data acquisitionPLC values, alarms, sensor readingsMilliseconds–seconds

See Shopfloor Copilot MES in action → Real-time OEE, predictive maintenance, shift handover, and OPC UA connectivity — on-premise.

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Frequently Asked Questions

What is a Manufacturing Execution System (MES)?

An MES monitors, tracks, documents, and controls production processes in real time. It sits between ERP (which plans production orders) and shopfloor machines (which execute them), translating business orders into machine instructions and reporting actual results back to ERP.

What is the difference between MES and SCADA?

SCADA focuses on real-time data collection and machine control at the equipment level. MES operates higher — tracking production orders, managing WIP, recording genealogy, and reporting to business systems. SCADA feeds data into MES; MES provides business context.

What are the 11 functions of an MES?

Per ISA-95: Resource Allocation, Scheduling, Dispatching, Document Control, Data Collection, Labor Management, Quality Management, Process Management, Maintenance Management, Product Tracking, and Performance Analysis (OEE).

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